Empowering Innovation and Growth through Engineering Excellence
At Zephyr Engineering, we are proud to be a leading manufacturer with over 100 years of combined experience. Our team of experts is dedicated to providing exceptional service and high-quality products to our customers. We take pride in our ability to serve a wide range of industries, from amusement and communication to medical and dental.
Our Capabilities
As a full-service sheet metal fabrication and machine shop, we offer a wide range of services to meet the needs of our customers. From design to delivery, we can supply your product from proof of concept to packaged and shipped. Our capabilities include:
Design and Programming
We use state-of-the-art CNC equipment, backed up with highly-skilled machine operators, to produce high-quality parts. Our design-to-delivery process ensures that our customers receive their products quickly and efficiently.
Machining
Our cutting-edge lathes and mills enable us to produce consistent parts with fast run times. Our operators undergo continuous off-site education to stay up-to-date with the latest technologies and techniques.
Fabrication
We offer a range of fabrication capabilities, including CNC laser cutting, forming, and welding. Our certified welders use precision fixtures to ensure consistent results.
Inspection and Quality
We take quality seriously, with a fully integrated Windows-based software system that tracks parts from design to delivery. We utilize a FARO Edge arm with 3D laser line probe for inspection, quality assurance, and reverse engineering.
Delivery
Our state-of-the-art software tracking system ensures that our customers receive their products on schedule. We understand that timely delivery is crucial to our customers' success.
Services
We offer a range of services to support our customers' needs, including:
- 3D laser scanning and reverse engineering
- Computer-aided design
- Prototyping and production manufacturing
- Laser cutting
- CNC machining
- Stamping
- Bead rolling
- Welding
- Hardware insertion
- Assembly services
Materials
We work with a wide range of materials, including:
- Cold rolled steel
- Hot rolled steel
- Hot rolled pickled and oiled steel
- Expanded metal
- Floor plate
- Perforated sheets
- Galvanized steel
- Stainless steel
- Aluminum
- Copper
- Brass
- Bronze
- Acrylic
- Delrin
- Nylon
- Phenolic
At Zephyr Engineering, we are committed to providing exceptional service and quality products to our customers. We pride ourselves on our ability to serve a wide range of industries and provide innovative solutions to meet our customers' needs.
Custom Motorcycle Accessories
Zephyr has received glowing reviews for their custom design and production of motorcycle accessories. Reviewers have praised the company's work as "outstanding" with "very reasonable" pricing. They have successfully taken on custom projects that were no longer available for specific motorcycle models, demonstrating their expertise and ability to accommodate unique requests.
Repair Services
Zephyr's repair services have also received high praise, with one reviewer noting that they had the "right equipment and right expertise" to effectively repair the aluminum frame on their bike. The reviewer commended the job done, indicating a high level of satisfaction with the repair services.
Custom Fabrication
In addition to motorcycle accessories and repair services, Zephyr has also demonstrated their capabilities in custom fabrication. One reviewer praised the company's work on a custom aluminum chair, noting that they were "treated professionally" and that the production time was "minimal". This suggests that Zephyr is capable of handling a wide range of custom projects with ease and efficiency.

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