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Precision Engineering & Manufacturing Services for Aerospace Industry
Aero Design delivers comprehensive engineering and fabrication services tailored to the aerospace industry. Our expertise spans the entire product lifecycle from concept development through precision manufacturing and quality verification. With over a decade of specialized experience in aerospace mechanical design, we combine modern CAD/CAM toolsets with traditional engineering best practices to create efficient, manufacturable solutions. Our ISO 9001:2015 and AS9100 certified processes ensure compliance with the highest industry standards while maintaining rapid turnaround times. Located in the Mojave Desert, we serve major aerospace clients with agile, localized support and state-of-the-art manufacturing capabilities. Our team of experienced engineers and technicians utilizes advanced equipment including 5-axis CNC mills, 3D scanners, and coordinate measuring machines to produce complex components with exceptional accuracy.

We specialize in creating detailed work instructions that translate digital designs into precise physical implementations, ensuring consistent quality across all production phases. Our extensive supplier network enables rapid access to specialized materials and finishing processes such as anodizing, plating, and heat treatment. From rapid prototyping to full-scale production, we maintain rigorous quality control through our comprehensive inspection capabilities and metrology equipment. Our commitment to excellence is demonstrated through our track record of delivering high-quality prototype parts on schedule while maintaining strong partnerships with leading aerospace companies.
Services
CNC Machining 3D Scanning CMM Inspection Welding Services Rapid Prototyping
Highlights and features
  • We have over a decade of specialized aerospace engineering experience
  • Our ISO 9001:2015 and AS9100 certifications ensure quality compliance
  • We utilize modern CAD/CAM toolsets with traditional engineering practices
  • Our rapid turnaround is supported by established supplier relationships
  • We maintain state-of-the-art manufacturing and inspection equipment
Associations and certifications
  • ISO 9001:2015
  • AS9100
Services
CNC Machining
Our CNC machining services utilize advanced 3-axis, 5-axis, and simultaneous 5-axis milling systems to produce complex aerospace components. We work with aluminum alloys, titanium, stainless steel, and Inconel materials while maintaining tight tolerances and superior surface finishes. Our capabilities include rapid prototyping and production runs for defense contractors and aerospace innovators.
3D Scanning
Our 3D scanning services capture millions of data points to create high-resolution digital models of physical parts. Using precision scanners, we generate NURBS surfaces and STEP files compatible with major CAD platforms. This technology enables virtual assembly testing and physical mock-up creation to verify geometry before production, reducing development costs and timelines.
CMM Inspection
Our coordinate measuring machine (CMM) inspection services ensure dimensional accuracy using Romer Arm 7725 and Brown & Sharpe Xcel 765 systems. Integrated with PCDMIS CAD++ software, we verify part conformity to specifications with high precision. This process is part of our ISO 9001:2015 and AS9100 quality management system that guarantees consistent manufacturing standards.
Welding Services
We offer multiple welding processes including TIG, MIG, stick, and oxyfuel welding for aerospace applications. Our certified welders work with various metals using Miller Dynasty and Syncrowave systems. The service includes weld fixture creation through laser cutting and plasma cutting technologies, supporting both prototype and production requirements for structural components.
Rapid Prototyping
Our rapid prototyping capabilities combine 3D printing, laser cutting, and CNC machining to accelerate product development cycles. Using Markforged Onyx Pro and Bambulab H2D Pro printers, we create functional prototypes in materials like PLA, Nylon 12, and ABS. This service supports design validation and fit testing before full-scale production begins.
Questions
What aerospace engineering services do you offer?
We provide comprehensive services including mechanical design, CNC machining, 3D scanning, CMM inspection, welding, and rapid prototyping for aerospace applications.
Are you certified to industry standards?
Yes, we maintain ISO 9001:2015 and AS9100 certifications for quality management systems in aerospace manufacturing and engineering services.
What materials can you machine?
We work with 2xxx, 6xxx, 7xxx series aluminum, steel, stainless steels, titanium, and Inconel for aerospace component manufacturing.
How quickly can you complete projects?
Our rapid turnaround is supported by established supplier relationships and modern manufacturing equipment, with standard operating hours Monday-Friday 7am-5pm.
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