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Your Trusted Partner for Precision Sheet Metal Fabrication
Chapco has been a leader in precision sheet metal fabrication and contract manufacturing since 1964. Our commitment to innovation, quality, and customer partnerships drives every project we undertake. With advanced automated work centers and a skilled team, we deliver end-to-end solutions from prototyping to production. Our ISO 9001:2015 certification and AWS-certified welding processes ensure rigorous quality standards. We specialize in serving diverse industries including medical, aerospace, marine, and commercial electronics. Our engineering expertise merges with manufacturing capabilities to provide turnkey solutions that meet exacting specifications.

For nearly six decades, we have prioritized supply chain resilience through re-shoring and risk mitigation strategies. Our facilities in Chester, CT, house cutting-edge equipment like Trumpf lasers and CNC machining centers. We maintain a Quality Management System focused on continuous improvement and customer satisfaction. Our partnerships with employees, vendors, and clients are built on integrity, honesty, and respect. Whether handling complex OEM requirements or custom fabrication projects, we guarantee precision, reliability, and timely delivery.
Services
Sheet Metal Fabrication Contract Manufacturing Precision CNC Machining Product Engineering Contract Assembly Welding & Finishing Laser Cutting Machining Services Inventory Management Design Engineering
Details
  • Year established: 1964
Highlights and features
  • We have over 60 years of experience in precision sheet metal fabrication.
  • Our automated work centers operate 24/7 for faster turnaround times.
  • We provide end-to-end services from prototyping to final assembly.
  • Our ISO 9001:2015 certification ensures rigorous quality standards.
  • Our team includes AWS-certified welders and skilled engineers.
Associations and certifications
  • ISO 9001:2015
  • AWS Certifications
Services
Sheet Metal Fabrication
Chapco's sheet metal fabrication combines advanced technology with decades of expertise to produce precision components. We handle projects from prototyping to high-volume production using automated work centers. Our capabilities include laser cutting, robotic bending, and CNC machining to meet tight tolerances for industries like aerospace and medical equipment.
Contract Manufacturing
Our contract manufacturing services offer end-to-end solutions for OEMs requiring precision components. With two facilities totaling over 100,000 sq. ft., we provide assembly, inventory control, and distribution services. Our experienced team works with clients across industries to deliver cost-effective, scalable manufacturing solutions that meet exact specifications.
Precision CNC Machining
Chapco's precision CNC machining capabilities include vertical milling, turning, and automated production lathes. Our Okuma and Trumpf equipment ensures tight tolerances and high-quality finishes for complex components. These services support industries requiring precision parts like aerospace, defense, and medical equipment manufacturing.
Product Engineering
Our engineering team collaborates with clients from concept development to production-ready designs. Using SolidWorks and DFMA principles, we optimize designs for manufacturability. This service includes prototyping, testing coordination, and value-engineering solutions to ensure efficient production processes and high-quality final products.
Contract Assembly
Chapco's contract assembly services include mechanical, electrical, and electro-mechanical assembly in a 38,000 sq. ft. facility. Our cross-trained team handles scalable assembly cells for complex systems. We provide inventory management and logistics support to ensure timely delivery of fully assembled products to customers.
People
Brian Weinstein
President & CEO
Brian Weinstein leads Chapco with a focus on innovation and partnership-driven growth. With decades of manufacturing experience, he emphasizes re-shoring initiatives and supply chain resilience. Brian prioritizes customer relationships while maintaining the company's founding values of integrity and quality since joining the leadership team.
Larry Feinn
Chief Operating Officer
Larry Feinn oversees Chapco's operations with a commitment to excellence in manufacturing processes. As COO, he ensures efficient production workflows and quality control across all departments. His leadership focuses on maintaining the company's reputation for precision fabrication and reliable delivery timelines.
Mark Madore
Quality Manager
Mark Madore leads Chapco's quality assurance initiatives, maintaining ISO 9001:2015 standards across all operations. He oversees inspection processes and continuous improvement programs. His expertise ensures compliance with industry certifications and customer specifications for fabricated components.
Mike Cocuzza
Chief Technical Officer
Mike Cocuzza directs technical operations at Chapco, managing advanced manufacturing equipment and automation systems. He implements technological innovations in CNC machining and fabrication processes. His leadership ensures the company maintains cutting-edge capabilities in precision manufacturing.
Sarah Crisp
Director of Marketing
Sarah Crisp leads Chapco's marketing strategy, emphasizing the company's technical capabilities and partnership approach. She communicates the value of domestic manufacturing through digital platforms and industry outreach. Her work highlights the company's engineering expertise and production excellence.
Questions
What industries does Chapco serve?
We serve medical, aerospace, marine, commercial electronics, food processing, automotive, and defense industries with specialized manufacturing solutions.
Do you offer design engineering assistance?
Yes, our engineering team provides design support from concept development through production-ready designs using SolidWorks and DFMA principles.
Are your manufacturing processes certified?
We maintain ISO 9001:2015 certification and have AWS-certified welders for quality assurance in all production processes.
Can you handle large-scale production runs?
Yes, our facilities support high-volume production with automated work centers and scalable assembly operations across 100,000 sq. ft. of manufacturing space.
Do you provide end-to-end manufacturing services?
We offer complete solutions from prototyping and engineering to final assembly, inventory management, and distribution services.
What materials do you work with?
Our capabilities include steel, aluminum, stainless steel, brass, and copper for diverse fabrication and machining applications.
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