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33 Years
experience
Expert Industrial Engineering Solutions in Pennsylvania
Since 1993, Plant Systems Engineering has been delivering comprehensive engineering solutions to a diverse industrial clientele. With expertise in mechanical, process, structural, and civil engineering, we have successfully completed over 700 projects for Fortune 500 companies and family-owned businesses. Our focus on detailed design and retrofit systems integration has established us as a trusted partner in the process industries, including minerals, energy, food, and pharmaceuticals. Utilizing advanced tools like AutoCAD and Inventor, we provide end-to-end engineering packages for projects valued up to $25 million. Our team of licensed professionals operates across the continental U.S., offering Front End Loading (FEL) strategies to minimize risk and optimize project outcomes.

With 80% of our business stemming from repeat clients, we prioritize long-term relationships and client satisfaction. Our forensic engineering division addresses industrial losses through expert analysis and recovery solutions, while our warehouse integration services support material handling and distribution operations. Located in Central Pennsylvania, we combine regional accessibility with nationwide reach to serve major industrial hubs. Our commitment to innovation and precision ensures clients receive tailored solutions that bridge the gap between concept and execution.
Services
Industrial Process Engineering Mechanical Design Structural Engineering Forensic Analysis Warehouse Integration Piping Systems Custom Machine Design Environmental Controls Feasibility Studies Design-Build Solutions
Details
  • Year established: 1993
Highlights and features
  • 30+ years of specialized engineering experience since 1993
  • Completed 700+ industrial engineering projects nationwide
  • 80% client retention rate through tailored solutions
  • Utilizes AutoCAD and Inventor for precision design
  • Licensed engineers operating across 48 U.S. states
What people say
Expert analysis Professional service Successful claim resolution Technical proficiency Reliable partner
Services
Industrial Process Engineering
We develop comprehensive process flows and general arrangement drawings using AutoDesk Inventor. Our solutions cover bulk material handling, environmental systems, and process piping for industries including energy, food, and pharmaceuticals. With 30+ years of experience, we deliver Pre-Construction Imaging and detailed engineering packages that ensure operational efficiency and code compliance.
Forensic Engineering
Our team provides expert investigation and recovery solutions for industrial losses across North America. Specializing in damage assessment, origin analysis, and expert testimony, we collaborate with insurance professionals to resolve complex claims. Our engineers combine technical expertise with litigation support to deliver actionable insights for clients like Molson Coors.
Warehouse Integration
We design material handling systems and warehouse fitouts for distribution hubs along the I-81 corridor. Services include infrastructure analysis, automation integration, and dust collection systems. Our Front End Engineering establishes project feasibility while detailed designs ensure seamless implementation for packaging and light manufacturing operations.
Structural Engineering
We create detailed structural drawings for industrial plants and retrofit systems. Our engineers address load requirements, code compliance, and safety standards while coordinating with mechanical and piping systems. Projects include support structures for processing equipment and facility expansions requiring multidisciplinary coordination.
Custom Machine Design
Our team develops specialized machinery for material handling and production processes. Using 3D modeling tools, we create custom solutions that integrate with existing systems. Applications include maintenance platforms, packaging machinery, and hazardous dust control systems tailored to client-specific operational needs.
Questions
What industries do you specialize in?
We serve energy, food, pharmaceutical, plastics, metals, and forestry industries with tailored engineering solutions.
Do you handle international projects?
We primarily serve North America, including the continental U.S. and Canada.
What design software do you use?
We utilize AutoCAD 2D and Autodesk Inventor for precision engineering and Pre-Construction Imaging.
Can you assist with forensic engineering claims?
Yes, our team provides damage assessment, repair scope, and expert testimony for industrial losses.
Are you licensed in multiple states?
Our engineers hold licenses in 48 U.S. states to support nationwide project execution.
Do you offer warehouse integration services?
We provide material handling design, automation integration, and facility fitout engineering for warehouses.