Business Details
We have delivered obsessive engineering, thoughtful design, and hands-on prototyping for more than three decades. Our founder Chris Cosentino holds a Bachelor's in Mechanical Engineering and a Master's in Biomechanics from Cooper Union. He has worked as a machinist, welder, designer, and fabricator throughout his career. We lead a talented crew of problem solvers who transform nascent ideas into masterful end products. Our clients range from NASA to Victoria's Secret, demonstrating our depth of experience and technical capabilities. We develop and refine products for mass production across diverse industries.
Every project begins with a panoramic understanding of mechanical, electrical, material, and ergonomic requirements. We leverage deep fabrication knowledge to create sleeker, more robust products for any application. Our design and fabrication teams collaborate closely using advanced additive and subtractive processes. We maintain seamless quality control from one-off prototypes to production runs of 500 units annually. We are committed to reliable quality, attention to detail, and strict cost controls for every client.
Every project begins with a panoramic understanding of mechanical, electrical, material, and ergonomic requirements. We leverage deep fabrication knowledge to create sleeker, more robust products for any application. Our design and fabrication teams collaborate closely using advanced additive and subtractive processes. We maintain seamless quality control from one-off prototypes to production runs of 500 units annually. We are committed to reliable quality, attention to detail, and strict cost controls for every client.
Highlights and features
- We possess over 30 years of multidisciplinary engineering expertise.
- Our founder holds advanced degrees from Cooper Union.
- We serve clients from NASA to Victoria's Secret.
- Our in-house shop enables real-time design-fabrication collaboration.
- We manage UL-approved production up to 500 units annually.
Services
Mechanical Engineering & Design
Our mechanical engineering service covers component design, CAD through CAM programming, and design-for-manufacturability governed by production volumes. We integrate assembly testing and collaborate with external industrial designers and electrical engineers for complete product development. This approach reduces development time and avoids costly pitfalls through real-time fabrication feedback.
Rapid Prototyping
Our rapid prototyping utilizes advanced additive and subtractive machines for fast, accurate physical models from digital designs. The design and fabrication teams work in close collaboration to execute real-time changes during development. This hands-on capability accelerates iteration cycles and validates functionality before committing to production tooling.
Low-Volume Manufacturing
Our low-volume manufacturing delivers UL-approved production runs from one-off units to 500 assemblies annually in-house. We manage rigorous quality control, attention to detail, and cost controls throughout the production process. This capability bridges the gap between prototyping and high-volume offshore manufacturing seamlessly.
Product Development Management
Our product development management provides overall project oversight, mechanical CAD, CAM, and DFM services for complete product assemblies. We partner with client-supplied specialists and oversee agency compliance processes throughout the lifecycle. This integrated approach ensures cohesive execution from concept through pre-production validation.
Compliance & Vendor Coordination
Our compliance and vendor coordination manages UL certification for North American and European markets alongside external supplier liaison. We coordinate electronic assemblies, molded parts, and sheet metal components from qualified vendors. This service ensures regulatory adherence and smooth transitions to high-volume contract manufacturers when needed.
