Business Details
We founded Highline Controls in 1996 to address the growing need for reliable engineering solutions in manufacturing. Since then, our team has accumulated more than 100 combined years of experience in automation, controls, and product design. Our specialty lies in creating patented systems that streamline complex processes from concept through full production. We design, prototype, and manufacture custom fixtures, test stands, and integrated assembly lines tailored to each client's specifications. Leveraging leadingedge technology, we deliver solutions that are both costeffective and compliant with the strictest regulatory standards. Our commitment to clients is to translate their vision into reality while guiding them through every project phase with transparency and precision.
We conduct thorough commissioning, validation, and final release testing to ensure critical quality attributes meet industry benchmarks. Our team listens closely to your needs, incorporating feedback into design revisions that consistently improve performance. We treat each project as an extension of your own, providing the same dedication and expertise you would expect from an inhouse engineer. Clients trust us to deliver on time, within budget, and with measurable improvements in product quality and market readiness. We remain committed to innovation, continuous improvement, and unparalleled customer satisfaction.
We conduct thorough commissioning, validation, and final release testing to ensure critical quality attributes meet industry benchmarks. Our team listens closely to your needs, incorporating feedback into design revisions that consistently improve performance. We treat each project as an extension of your own, providing the same dedication and expertise you would expect from an inhouse engineer. Clients trust us to deliver on time, within budget, and with measurable improvements in product quality and market readiness. We remain committed to innovation, continuous improvement, and unparalleled customer satisfaction.
Highlights and features
- We bring 25+ years of industry expertise.
- We design patented automation systems for medical devices.
- We guarantee precise laser marking and plasma treatment.
- Our team delivers full-service engineering from concept to delivery.
- We provide transparent validation and compliance expertise.
Services
Laser Marking
Laser Marking provides highresolution labeling for medical devices and consumer products. Our process uses precision lasers to etch durable, regulatorycompliant markings directly onto a wide range of materials. Clients benefit from faster turnaround, reduced waste, and consistent quality that meets industry standards.
Plasma Treatment
Plasma Treatment cleans and prepares surfaces for bonding, sterilization, and coating in medical device manufacturing. Our patented plasma cells achieve uniform activation, reducing contamination risk and improving product longevity. Customers enjoy higher yield, lower defect rates, and compliance with stringent regulatory guidelines.
Automated Assembly
Automated Assembly integrates robotic fixtures, vision systems, and PLC controls to streamline production of complex medical devices. The solution handles pickandplace, torque control, and realtime quality inspection, ensuring consistency across highvolume runs. Clients gain reduced labor costs, faster timetomarket, and reliable product quality.
Final Release Testing
Final Release Testing validates finished medical devices through highspeed data acquisition and signature analysis. Our custom software captures and analyzes critical quality attributes, providing clear, concise reports for regulatory approval. This rigorous testing reduces rework, speeds certification, and guarantees product reliability consistently.
Assembly Cell
Assembly Cell solutions provide turnkey, automated lines for medical device implants and combo devices. The system incorporates precise fixtures, realtime monitoring, and integrated validation to meet stringent safety standards. Clients benefit from scalable production, reduced cycle times, and consistent compliance across product variants.
